Skip navigation

UV 5200

 

consists of:

Cable reel

  • for 180 m/590 ft curing cable (max. 200 m/656 ft cable length possible)
  • extension arm with deflection roller to ensure minimum bending radius of the cable
  • all connections are hard-wired
  • emergency operation via hand crank in case of power failure
  • PLC with control panel

Curing cable

  • hybrid cable assembled with plugs at both ends
  • temperature resistant cable up to 150 °C/302 °F   

Power supply

  • central supply point according to VDE three-phase AC current   

UVA-ignition system

  • ignition control and protection of load circuit for 8 bulbs   

Control unit

  •  industrial control with touch panel
  • software, machine control, measurement data acquisition and evaluation
  • software to read out data with an external PC (Windows)

Light source from DN 150/6"

  • Light source chain for 8 UVA lamps
  • Navigation of 90° bends at bend radius ≥ 3 x DN, core diameter 82 mm
  • 8 pcs UVA lamps 400 Watt, type: IMS Pipe Technology

Temperature resistant color camera in aluminum housing
Tablet - PC (016 54 060) with video recording software
Basic end can set (DN 150-300/6“-12”)
Deflection rollers set for curing cable
Ratchet straps and pull-in belts

#p##y##m#

UV 5200

item number

100 08 000

  • Cable reel
    - for 180 m/590 ft curing cable (max. 200 m/656 ft cable length
      possible)
    - stainless steel chassis
    - cable reel speed 0.05-2 m/min, controllable via PLC/industrial
      control with touch panel
    - extension arm with deflection roller to ensure minimum
      bending radius of the cable
    - all connections are hard-wired
    - emergency operation via hand crank in case of power failure
    - PLC with control panel for cable reel control and emergency
      operation during control panel failure
     
  • Curing cable
    - hybrid cable assembled with plugs at both ends
    - temperature resistant cable up to 150 °C/302 °F   
    - 180 m/590 ft cable length, if desired, up to 200 m/656 ft
      possible   
    - cable lengths vary up to 205 m/672 ft due to the production
      process, cable is measured during hand-over, extra lengths
      > 180 m/590 ft will be invoiced

  • Power supply
    - central supply point according to VDE three-phase AC current   
    - main switch

  • UVA-ignition system
    - ignition control and protection of load circuit for 8 bulbs   
    - selection switch (PLC/emergency operation)
    - lamp wattage selectable/dimmable between 400 W and 650 W
    - current control and power measurement per bulb
    - emergency stop for bulbs and cable reel
    - drive control for cable reel
    - all connections are hard-wired
    - emergency operation and status display for each lamp
      (in case of PLC failure)

  • Control unit
    - industrial control with touch panel, incl. required wiring and
      interface for connection to the curing system
    - software, machine control, measurement data acquisition
      and evaluation
    - software for system control and recording of all relevant
      quality data
    - software to read out data with an external PC (Windows)
    - data export by USB or network as PDF-document (without
      possibility of data alteration). Software for data reading must
      be installed on PC (Windows)
    - program for tightness test (according to EN 1610 and additional
      European standards incl.printable protocol)
    - remote service software
    - W-LAN interface
    - lamp operating hours counter per lamp
    - The following data are recorded:
      sewer pipe section data and Liner data / date and time /
      internal pressure of the Liner / distance / speed of the light
      source / air temperature inside the Liner at the light source
      (via sensor) / surface temperature (via IR-sensor) /
      error messages / lamp performance

  • Light source from DN 150/6"
    - Light source chain for 8 UVA lamps
    - Navigation of 90° bends at bend radius ≥ 3 x DN, core
      diameter 82 mm
    - Smallest diameter of light source with wheels retracted
      110 mm, including camera mount
    - Sensor for air temperature measurement (PT100)
    - 2 surface temperature measuring device (pyrometer)
    - 40 pcs. dual wheels, spring-cushioned, plug-in type for
      DN 150 (36 pcs + 4 spares)
    - 40 pcs. dual wheels, spring-cushioned, plug-in type for
       DN 200 / DN 225 (36 pcs + 4 spares)
    - 40 pcs. dual wheels, spring-cushioned, plug-in type for
      DN 250 (36 pcs + 4 spares)
    - 40 pcs. dual wheels, spring-cushioned, plug-in type for
      DN 300 / DN 350 / DN 375 / DN 400 (36 pcs + 4 spares)
    - 20 pcs. single wheels, spring-cushioned, screw type for
      camera head (16 pcs + 4 spares)
    - non-centric light source position from > DN 400
    - Length: 3150 mm / 10,3 ft ft, weight 13 kg, diameter without
      wheels: 85 mm / 3,4”
    - 8 pcs UVA lamps 400 Watt, type: IMS Pipe Technology

  • Temperature resistant color camera in aluminum housing
     - PA- signal, fixed focus, light control
    - camera control
    - video output (analogue, PAL, coaxial)

  • Tablet - PC (016 54 060) with video recording software
    - 10,1" (25,65 cm) multitouch display
    - multitouch display suitable for operation with gloves
    - operating system: Windows 8.1 Pro
    - software for recording and playback of the video signal
    - 4 GB main memory
    - 128 GB EMMC energy-saving flash memory
    - Micro-SD card slot to 2 TB
    - WLAN, Bluetooth, GPS/GLONASS, RFID
    - USB 2.0
    - Audio 3.5 mm
    - Micro-USB charger connection
    - protected against dirt and splash water according to IP65
    - 20 months warranty (excluded battery)
    - MIL spec drop resistance
    - W 269 x H 180.7 x D 12.5 mm/W 10.6" x H 7.1" x D 0.5"
    - approx. 758 g weight
     
  • Basic end can set (DN 150-300/6“-12”)
    Consisting of stainless steel with retaining ring

    - 2 end cans for DN 150-180/6“-7“
    - 1 end can for DN 200/8”
    - 1 end can for DN 250/10”
    - 1 end can for DN 300/12”
    - 2 Venturi nozzles for curing cable (1 required/1 reserve)
    - 3 Venturi nozzles  for rope of the winch(2 required/1 reserve)
    - 3 nozzle holder with ring bolt (2 required/1 reserve)
    - 2 adapter for compressor connection (also usable as adapter for
      Storz 52-C)
    - pressure measuring hose 10 m/33 ft

  • Connections:
    - 1 connector for Storz 75-B. Connection of compressor via
      adapter possible
    - 1 connector for the pressure measuring hose

  • Deflection rollers set for curing cable
    - 2 deflection rollers for the UV curing cable with suitable
      diameter
     
  • Ratchet straps and pull-in belts
    - 6 ratchet straps up to DN 300/12”
    - 6 ratchet straps from DN 300/12”
    - 1 pull-in belt up to DN 300/12”
    - 1 pull-in belt DN 300-600/12”-24”
    - 1 pull-in belt DN 600/24”
103 18 000End can DN 400/16“
103 19 000End can DN 500/20“
103 20 000End can DN 600/24“
103 21 000End can DN 700/28“
103 22 000End can DN 800/32“
103 33 000End can egg-shaped section 300/450 12“/18“
103 34 000End can egg-shaped section 400/600 16“/24“
105 03 000Foil rack for protection foil
104 01 000Pulling winch for the light train
104 02 000Hydraulic winch Type IMS 4,5t
104 99 000Steel tube support and deflection rollers
105 18 000Additional UV curing cable per meter
006 00 044Instruction and training for the operators
(per day)
105 24 000Replacement IMS UV-curing system camera

This product is not available for rental at the moment.

#t# #m#