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FLEXlight

 

consists of:

Cable drum for max. 180 m curing cable

  • Stainless steel frame
  • Cable velocity 5 - 150 cm/min (max. 250 cm/min) controllable via control panel with PLC
  • Cantilever with deflection pulley to ensure minimum bending radius of the cable
  • Emergency operation via hand crank in case of power failure
  • Control case with PLC for drum control
  • Emergency operation without PLC possible with manual control

Curing cable

  • Hybrid cable 48-wire plus coax, plug assembly on both sides
  • Temperature-resistant cable up to 110 °Celsius (briefly 130 °C)

Energy supply

  • Central feeding point according to VDE three-phase current
    400 V / 32 A

UVA ignition system

  • Ignition control and fuse protection of load circuits for max. 6 lamps ea. 400 W

PLC

  • Software machine control and measuring data acquisition
  • External analysis via USB stick transfer
  • Video signal (analogue, digital)
  • Detachable control case

Light source from DN 150

  • Light source chain for 6 UVA lamps
  • Navigation of 90° bends at bend radius ≥ 3 x DN, core diameter 82 mm
  • 6 pcs UVA lamps 400 Watt, type: IMS Pipe Technology

Temperature-resistant colour camera in aluminium housing
Camera control integrated in cable drum
Tablet - PC (016 54 060) with video recording software
Basic end can set (DN 150-300/6“-12”)
Deflection rollers set for curing cable
Ratchet straps and pull-in belts


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FLEXlight

item number

100 05 000­

  • Cable drum for max. 180 m curing cable
    - Stainless steel frame
    - Cable velocity 5 - 150 cm/min (max. 250 cm/min) controllable
      via control panel with PLC
    - Cantilever with deflection pulley to ensure minimum bending
      radius of the cable
    - Emergency operation via hand crank in case of power failure
    - Control case with PLC for drum control
    - Emergency operation without PLC possible with manual control

  • Curing cable
    - Hybrid cable 48-wire plus coax, plug assembly on both sides
    - Temperature-resistant cable up to 110 °Celsius (briefly 130 °C)
    - Cable length min. 120 m
    - Cable lengths vary between 120 and 130 m and are measured
      upon delivery and additional lengths > 120 m are charged

  • Energy supply
    - Central feeding point according to VDE three-phase current
      400 V / 32 A
    - Main switch
    - Circuits fuse-protected

  • UVA ignition system
    - Ignition control and fuse protection of load circuits for max.
      6 lamps ea. 400 W
    - Preselection switch (PLC/emergency operation)
    - Power monitoring per lamp
    - ON/OFF pushbutton per lamp
    - EMERGENCY OFF for lamps and cable drum

  • PLC
    - Software machine control and measuring data acquisition
    - The software is used for system control and automatic recording
      of all relevant quality data
    - External analysis via USB stick transfer
    - Video signal (analogue, digital)
    - Detachable control case
    - program for tightness test (according to EN 1610 and additional
      European standards incl. printable protocol)

    - The following data is recorded:
      Position data, Liner data and other construction site data /
      Date and time / Liner internal pressure / Distance /
      Velocity of light source / Temperature of air in Liner at
      light source (via PT100) / Surface temperature
      (pyrometer) / Error messages

  • Light source from DN 150
    - Light source chain for 6 UVA lamps
    - Navigation of 90° bends at bend radius ≥ 3 x DN,
      core diameter 82 mm
    - Smallest diameter of light source with wheels retracted
      110 mm, including camera mount
    - Sensor for air temperature measurement (PT100)
    - 2 surface temperature measuring device (pyrometer)
    - 32 pcs. dual wheels, spring-cushioned, plug-in type for DN 150
      (28 pcs + 4 spares)
    - 32 pcs. dual wheels, spring-cushioned, plug-in type for
      DN 200 / DN 225 (28 pcs + 4 spares)
    - 32 pcs. dual wheels, spring-cushioned, plug-in type for
      DN 250 (28 pcs + 4 spares)
    - 32 pcs. dual wheels, spring-cushioned, plug-in type for
      DN 300 / DN 350 / DN 375 / DN 400
      (28 pcs + 4 spares)
    - 20 pcs. single wheels, spring-cushioned, screw type for
      camera head (16 pcs + 4 spares)
    - non-centric light source position from > DN 400

  • 6 pcs UVA lamps 400 Watt, type: IMS Pipe Technology

  • Temperature-resistant colour camera in aluminium housing
    - PAL signal, Fix focus, light control

  • Camera control integrated in cable drum with following
    electronic components:

    - Power supply
    - Video equipment with 75 Ohm
    - Video isolating amplifier A/optocoupler
    - Video signal output (analogue, PAL, coaxial)

  • Tablet - PC (016 54 060) with video recording software
    - 10,1" (25,65 cm) multitouch display
    - multitouch display suitable for operation with gloves
    - operating system: Windows 8.1 Pro
    - software for recording and playback of the video signal
    - 4 GB main memory
    - 128 GB EMMC energy-saving flash memory
    - Micro-SD card slot to 2 TB
    - WLAN, Bluetooth, GPS/GLONASS, RFID
    - USB 2.0
    - Audio 3.5 mm
    - Micro-USB charger connection
    - protected against dirt and splash water according to IP65
    - 20 months warranty (excluded battery)
    - MIL spec drop resistance
    - W 269 x H 180.7 x D 12.5 mm/W 10.6" x H 7.1" x D 0.5"
    - approx. 758 g weight

  • Basic end can set (DN 150-300/6“-12”)
    Consisting of stainless steel with retaining ring
    - 2 end cans for DN 150-180/6“-7“
    - 1 end can for DN 200/8”
    - 1 end can for DN 250/10”
    - 1 end can for DN 300/12”
    - 2 Venturi nozzles (1 required/1 reserve)
    - 3 Venturi nozzles (2 required/1 reserve)
    - 3 nozzle holder with ring bolt (2 required/1 reserve)
    - 2 adapter for compressor connection (also usable as adapter
      for Storz 52-C)
    - pressure measuring hose 10 m/33 ft

  • Connections:
    - 1 connector for air pump (Storz 75-B; connection of compressor
      via adapter possible)
    - 1 connector for the pressure measuring hose

  • Deflection rollers set for curing cable
    - 2 deflection rollers for the UV curing cable with suitable diameter

  • Ratchet straps and pull-in belts
    - 6 ratchet straps up to DN 300/12”
    - 6 ratchet straps from DN 300/12”
    - 1 pull-in belt up to DN 300/12”
    - 1 pull-in belt DN 300-600/12”-24”
    - 1 pull-in belt DN 600/24”
103 18 000End can DN 400/16“
103 19 000 End can DN 500/20“
103 20 000End can DN 600/24“
103 33 000End can egg-shaped section 300/450 12“/18“
103 34 000End can egg-shaped section 400/600 16“/24“
102 01 501Replacement lamp 400 Watt
105 03 000Foil rack for protection foil
104 01 000Pulling winch for the light train
104 02 000Hydraulic winch Type IMS 4,5t
104 99 000Steel tube support and deflection rollers
105 18 000Additional UV curing cable per meter
006 00 044Instruction and training for the operators (per day)
105 24 000Replacement IMS UV-curing system camera

This product ist also available for rental... 

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